Transforming Challenges
into Engineering Marvels

Explore our Engineering Services

Design & Drafting

A comprehensive suite of Mechanical CADD services designed to meet the diverse needs of modern engineering and manufacturing sectors.

2D/3D Modeling- parts with assemblies

Leverage state-of-the-art CAD software to transform 2D drawings into precise 3D models and assemblies with our Product Assembly and Drafting Services. We focus on ensuring mechanical integrity and optimizing assembly workflows, providing detailed component drawings and exploded views for enhanced manufacturability.

Concept to detailed design and drafting

Our services extend from initial concept sketches through comprehensive 3D modeling to detailed drafting and BOM (Bill of Materials) creation. Utilizing advanced CAD tools, we refine design parameters to achieve optimal performance, ensuring all specifications meet industry standards and client requirements.

reverse engineering with design calculations

Using techniques like 3D scanning and digital prototyping, our reverse engineering processes involve detailed analysis of a product to recreate accurate CAD models. We perform rigorous design calculations to validate structural integrity and functional performance, proposing innovative modifications for improved design efficacy.

Complex Surface Modeling

Expertly handle complex geometric challenges with our advanced surface modeling capabilities. Specialize in complex surface modeling to tackle the most challenging design contours and geometries, we create smooth, high-quality surfaces for aesthetic and functional consumer products, automotive components, and intricate aerospace designs.

Solidworks design automation

Enhance your design efficiency with our SolidWorks Automation services, which include custom macro development, API programming, and feature-based parametric modeling. Automate repetitive tasks, enforce design standards, and generate variable-driven models to reduce development cycles and increase output precision.

Extended Design team

Our Extended Design Team service offers skilled  engineers who integrate directly into your project workflows using cloud-based collaboration tools. Specializing in rapid scaling for project-based needs, we provide expertise in 3D Mechanical CAD, FEA (Finite Element Analysis), CFD (Computational Fluid Dynamics), and more to support your design objectives in real-time.

ENGINEERING SIMULATION

Multi-Physics simulations to optimize and innovate across various industry sectors, leveraging cutting-edge technology and expert analysis

Finite element analysis (FEA)

Utilize advanced FEA techniques to predict and analyze the performance of components and assemblies under various loading conditions, ensuring  validation against real-world scenarios. Our Expertise

  • Structural Analysis: Stress, strain, deformation, fatigue, Creep and fracture analysis to ensure component durability and reliability.
  • Thermal Analysis: Heat transfer, thermal stresses, and temperature distribution studies for optimal thermal management.
  • Dynamic Analysis: Modal, harmonic, and response spectrum analyses for predicting the response of structures under dynamic loads.
  • Vibration Analysis: Analysis of natural frequencies and mode shapes to avoid resonance and ensure stability.

Computational Fluid Dynamics (CFD)

Employ state-of-the-art CFD simulations to investigate and optimize fluid flow and heat transfer processes, enhancing product performance and efficiency in applications ranging from aerospace to automotive and HVAC systems. Our Expertise

  • Aerodynamic Analysis: Simulation of air flow around objects to reduce drag, improve lift, and optimize overall aerodynamic performance.
  • Heat Transfer Analysis: Simulation of conductive, convective, and radiative heat transfer in fluids and solids.
  • Multiphase Flow Analysis: Simulation of interactions between different phases, such as gas-liquid, liquid-solid, etc.
  • Turbomachinery Analysis: Specialized simulations for designing and optimizing performance of turbines, compressors, and fans, focusing on efficiency, performance, and reliability.

 

Multibody Dynamics (MBD)

Leverage MBD simulations to analyze the motion and interactions of interconnected bodies within a mechanical system, enabling precise prediction of kinematic behaviors, force interactions, and potential mechanical stresses during operation. Our Expertise

  • Kinematic Analysis: Study of motion without regard to the forces that cause it, determining velocities and accelerations of system components.
  • Dynamic Analysis: Analysis of forces and motion in systems with interconnected bodies, influenced by external forces.

Multi-Physics Simulation

We have conducted some of the comprehensive Multi-Physics simulations that integrate coupled phenomena such as thermo-mechanical, fluid-structure interaction (FSI), and electro-mechanical behaviors to address complex engineering challenges and develop robust, innovative solutions.

Thermo-Mechanical Analysis

Coupled analysis of thermal and mechanical fields to study effects like thermal expansion or contraction

Fluid-Structure Interaction (FSI)

Analysis of interactions between fluid and solid structures that impact both fluid flow and structural integrity.

Electromechanical Analysis

Coupled analysis of electrical and mechanical systems to optimize actuation, sensing, and control.

Piezoelectric Analysis

Simulation of piezoelectric materials and their application in sensors, actuators, and energy harvesting devices.

mechanical design vetting

Design vetting services play a critical role in ensuring that engineering designs meet specified technical standards, performance criteria, and safety regulations before proceeding to manufacturing or implementation.

Design Review

Our Design Review process meticulously evaluates engineering designs for compliance with industry standards, optimizes material and cost efficiency, and enhances overall performance, ensuring every detail aligns with best practices

Design validation

Our Design Vetting services include comprehensive Engineering Simulations using state-of-the-art FEA and CFD tools to accurately predict and optimize the structural, thermal, and fluid dynamics performance of your designs before they reach production.

Safety and Risk Assessments

Integral to our Design Vetting services, our Safety and Risk Assessments employ advanced methodologies like FMEA to proactively identify potential failures and implement risk mitigation strategies, securing the reliability and safety of your designs.

HOW SIM3D can help vet your design

At Sim3D Tech, our profound expertise in design vetting services ensures that each engineering project we undertake is scrutinized for excellence and efficacy. Through rigorous Design Reviews, we meticulously examine every facet of your designs against stringent industry standards, enhancing material efficiency and optimizing performance outcomes. Our advanced Engineering Simulations, leveraging cutting-edge FEA and CFD technologies, enable us to predict and refine the structural, thermal, and fluid dynamics characteristics of products under realistic operational conditions. Complementing these capabilities, our Safety and Risk Assessments utilize comprehensive methodologies like FMEA to identify and mitigate potential risks, ensuring that every design adheres to the highest levels of safety and reliability. Our team’s deep technical acumen and proactive approach make Sim3D Tech a trusted partner in transforming initial concepts into verified, market-ready solutions that meet and exceed both regulatory and performance expectations.

root cause analysis (rca)

Sim3D Tech’s Root Cause Analysis service systematically identifies and addresses the underlying causes of failures and performance issues using a combination of technical investigations, analytical techniques, and detailed process reviews.

1
Problem Identification

Initial Assessment & Event Charting: We conduct a comprehensive review and visualization of events leading to the issue using techniques like Ishikawa diagrams, ensuring a clear understanding of symptoms and potential triggers.

2
Data Collection

Gathering and Interviews: Operational data, maintenance records, and interviews with personnel are meticulously collected to form a robust foundation for analysis, capturing all relevant details and firsthand observations.

3
Data Analysis

Causal Factor and Statistical Analysis: Through methods such as fault tree analysis and statistical evaluations, we identify potential causal factors and examine data correlations to pinpoint contributing conditions.

4
Root Cause Identification

Hypothesis Testing and Validation: Hypotheses are rigorously tested and validated using empirical data and logical reasoning to confirm the root causes of failures or issues accurately.

5
Solution Development

Corrective Action and Implementation Strategy: We develop and outline actionable steps to mitigate the root cause, detailing both immediate and long-term strategies to prevent future occurrences.

6
Reporting and Follow-up

Documentation and Effectiveness Review: Detailed reports document the entire RCA process, findings, and actions taken, followed by periodic reviews to assess the effectiveness of the solutions implemented and ensure sustained performance improvement.

Most Recent Case Studies

Optimization of Solar Single-Axis Tracker Structure Using CFD & FEA Analysis

Structural Strength Verification of an Antenna Through CFD and FEA Analysis Under Wind Load Pressure

CFD Analysis of Assembly with PCB and Sensors

FEA Drone Camera Structural Analysis